Standards Comparison

    ISO 45001

    Voluntary
    2018

    International standard for occupational health and safety management

    VS

    ISA 95

    Voluntary
    2000

    International standard for enterprise-manufacturing system integration.

    Quick Verdict

    ISO 45001 provides OH&S management systems for proactive injury prevention across industries, while ISA 95 offers integration models for enterprise-manufacturing data exchange in operations. Companies adopt ISO 45001 for safety compliance and culture; ISA 95 for seamless IT/OT connectivity and efficiency.

    Occupational Health & Safety

    ISO 45001

    ISO 45001:2018 Occupational Health and Safety Management Systems

    Cost
    €€€
    Complexity
    High
    Implementation Time
    6-12 months

    Key Features

    • Mandates leadership accountability and worker participation
    • Annex SL structure enables integrated management systems
    • Hierarchy of controls prioritizes hazard elimination
    • Risk-based approach addresses risks and opportunities
    • PDCA cycle drives continual OH&S improvement
    Enterprise-Control Integration

    ISA 95

    ANSI/ISA-95 Enterprise-Control System Integration

    Cost
    €€€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • Purdue levels 0-4 hierarchical model
    • Activity models for manufacturing operations
    • Object models for equipment and materials
    • Standardized Level 3-4 transactions
    • Alias services for identifier mapping

    Detailed Analysis

    A comprehensive look at the specific requirements, scope, and impact of each standard.

    ISO 45001 Details

    What It Is

    ISO 45001:2018 is the international standard for Occupational Health and Safety Management Systems (OHSMS). It provides a framework to prevent work-related injuries and ill health, improve OH&S performance, using a risk-based approach aligned with Annex SL (High-Level Structure) for integration with standards like ISO 9001 and 14001.

    Key Components

    • Clauses 4-10 cover context, leadership, planning, support, operation, evaluation, and improvement.
    • Emphasizes hierarchy of controls, worker participation, and PDCA cycle.
    • No fixed controls; scalable requirements based on organization context.
    • Optional third-party certification via audits.

    Why Organizations Use It

    • Reduces incidents, legal risks, and costs; enhances resilience and reputation.
    • Meets stakeholder expectations; enables supply-chain compliance.
    • Drives culture change, worker engagement, and strategic integration.

    Implementation Overview

    • Phased: gap analysis, policy/objectives, controls, audits, reviews (6-12 months typical).
    • Applicable to all sizes/sectors; focuses on leadership, training, and continual improvement.

    ISA 95 Details

    What It Is

    ISA-95 (ANSI/ISA-95, IEC 62264) is an international framework standard for integrating enterprise business systems with manufacturing operations and control systems. Its primary purpose is to define models, terminology, and interfaces between Level 3 (MES/MOM) and Level 4 (ERP/logistics), using a hierarchical Purdue model (Levels 0-4) and activity/object models for semantic consistency.

    Key Components

    • Eight parts: models/terminology (Part 1), objects/attributes (Parts 2/4), activities (Part 3), transactions (Part 5), messaging/aliasing/profiles (Parts 6-8).
    • Core principles: equipment hierarchy, shared information categories (materials, personnel, production).
    • No formal certification; compliance via architectural alignment and training programs.

    Why Organizations Use It

    • Reduces integration risks, costs, errors in IT/OT convergence.
    • Enables data governance, OEE improvements, traceability for regulated industries.
    • Builds stakeholder collaboration, supports Industry 4.0 scalability.

    Implementation Overview

    • Phased: assessment, canonical modeling, pilot, rollout.
    • Applies to manufacturing (discrete/continuous), any size; focuses on cross-functional governance, security segmentation.

    Key Differences

    Scope

    ISO 45001
    OH&S management systems, risk prevention
    ISA 95
    Enterprise-manufacturing system integration

    Industry

    ISO 45001
    All sectors, scalable to any size
    ISA 95
    Manufacturing, discrete/continuous processes

    Nature

    ISO 45001
    Voluntary certification standard
    ISA 95
    Technology-agnostic reference architecture

    Testing

    ISO 45001
    Internal audits, management reviews
    ISA 95
    Interface conformance, integration testing

    Penalties

    ISO 45001
    Loss of certification, no legal fines
    ISA 95
    No formal penalties, integration risks

    Frequently Asked Questions

    Common questions about ISO 45001 and ISA 95

    ISO 45001 FAQ

    ISA 95 FAQ

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