Standards Comparison

    OSHA

    Mandatory
    1970

    U.S. federal regulation for workplace safety standards

    VS

    ISA 95

    Voluntary
    2000

    International standard for enterprise-control system integration.

    Quick Verdict

    OSHA mandates workplace safety regulations with enforcement and penalties for US industries, while ISA 95 provides voluntary integration models for manufacturing IT/OT systems. Companies adopt OSHA for legal compliance; ISA 95 for efficient enterprise-control data exchange.

    Occupational Safety

    OSHA

    Occupational Safety and Health Act of 1970

    Cost
    €€€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • General Duty Clause addresses recognized hazards
    • Hierarchy of controls prioritizes engineering solutions
    • 29 CFR 1910 standards govern general industry
    • Risk-based inspections target high-hazard sites
    • Mandatory OSHA 300 injury recordkeeping
    Enterprise-Control Integration

    ISA 95

    ANSI/ISA-95 Enterprise-Control System Integration

    Cost
    €€€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • Purdue Levels 0-4 hierarchy for system boundaries
    • Activity models for manufacturing operations management
    • Object models for equipment, materials, personnel
    • Standardized transactions between ERP and MES
    • Alias services for multi-system identifier mapping

    Detailed Analysis

    A comprehensive look at the specific requirements, scope, and impact of each standard.

    OSHA Details

    What It Is

    Occupational Safety and Health Administration (OSHA), established by the Occupational Safety and Health Act of 1970 (OSH Act), is a U.S. federal regulation enforcing workplace safety and health standards primarily in 29 CFR 1910 for general industry. Its primary purpose is assuring safe conditions by reducing hazards through standards enforcement and the General Duty Clause (Section 5(a)(1)). It uses a performance-based, risk-hierarchy approach.

    Key Components

    • Organized into subparts (A-Z) covering walking surfaces, PPE, hazardous materials, toxic substances.
    • Core principles: hierarchy of controls (elimination to PPE), recordkeeping (OSHA 300/300A/301), electronic reporting via ITA.
    • No certification; compliance via inspections, citations, penalties up to $165,514 for willful violations.

    Why Organizations Use It

    Mandated for U.S. employers; reduces injury costs, penalties, litigation. Enhances productivity, insurance rates, reputation; aligns with ESG via proactive IIPP programs.

    Implementation Overview

    Phased: gap analysis, written programs (HazCom, LOTO), training, audits. Applies to most private-sector employers; state plans may enhance. Involves engineering controls, ongoing inspections.

    ISA 95 Details

    What It Is

    ISA-95 (ANSI/ISA-95, IEC 62264) is an international framework standard for integrating enterprise business systems like ERP with manufacturing operations and control systems like MES and SCADA. Its primary purpose is to define models for information exchange across organizational boundaries, focusing on the Level 3-4 interface using a hierarchical Purdue model.

    Key Components

    • Eight parts covering models, terminology (Part 1), objects/attributes (Parts 2/4), activities (Part 3), transactions (Part 5), messaging (Part 6), aliases (Part 7), and profiles (Part 8).
    • Core Purdue levels 0-4, equipment hierarchies, activity models for production/quality/maintenance.
    • No formal certification; compliance via architectural alignment and training programs.

    Why Organizations Use It

    • Reduces integration risks, costs, errors; enables semantic consistency.
    • Supports digital transformation, Industry 4.0, cybersecurity segmentation.
    • Improves OEE, traceability, multi-site scalability; builds stakeholder collaboration.

    Implementation Overview

    • Phased: assessment, modeling, pilot, rollout with governance.
    • Applies to manufacturing industries globally; involves cross-functional teams, canonical data models.

    Key Differences

    Scope

    OSHA
    Workplace safety/health standards, regulations, enforcement
    ISA 95
    Enterprise-manufacturing system integration models

    Industry

    OSHA
    All US industries, general/construction/agriculture
    ISA 95
    Manufacturing, discrete/continuous/process industries

    Nature

    OSHA
    Mandatory federal regulations with enforcement
    ISA 95
    Voluntary international reference architecture

    Testing

    OSHA
    Inspections, audits by OSHA officers
    ISA 95
    No formal testing; self-assessed model conformance

    Penalties

    OSHA
    Civil fines up to $165k, criminal for willful
    ISA 95
    No penalties; business integration risks only

    Frequently Asked Questions

    Common questions about OSHA and ISA 95

    OSHA FAQ

    ISA 95 FAQ

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