Standards Comparison

    PCI DSS

    Mandatory
    2022

    Global standard for payment card data security

    VS

    ISA 95

    Voluntary
    2000

    International standard for enterprise-manufacturing system integration.

    Quick Verdict

    PCI DSS mandates cardholder data security for payment processors via audits and scans, while ISA 95 provides integration models for manufacturing systems. Companies adopt PCI DSS to avoid fines and enable payments; ISA 95 to streamline ERP-MES data flows and reduce errors.

    Payment Security

    PCI DSS

    Payment Card Industry Data Security Standard (PCI DSS)

    Cost
    €€€€
    Complexity
    Medium
    Implementation Time
    6-12 months

    Key Features

    • 12 requirements across 6 objectives protect cardholder data
    • 300+ granular sub-requirements enforce technical baseline security
    • Transaction-volume levels dictate merchant validation rigor
    • Prohibits sensitive authentication data storage post-authorization
    • Quarterly ASV scans and annual penetration testing mandated
    Enterprise-Control Integration

    ISA 95

    ANSI/ISA-95 Enterprise-Control System Integration

    Cost
    €€€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • Purdue levels 0-4 hierarchy for system boundaries
    • Activity models for manufacturing operations management
    • Object models for equipment, materials, personnel
    • Standardized Level 3-4 transactions and messaging
    • Alias services for multi-system identifier mapping

    Detailed Analysis

    A comprehensive look at the specific requirements, scope, and impact of each standard.

    PCI DSS Details

    What It Is

    Payment Card Industry Data Security Standard (PCI DSS) is a contractual security framework developed by the PCI Security Standards Council (PCI SSC), founded by major card brands. It mandates technical and operational controls to protect cardholder data (CHD) and sensitive authentication data (SAD) during storage, processing, and transmission. Organized into 12 requirements under 6 control objectives, it uses a control-based approach with scoping via Cardholder Data Environment (CDE).

    Key Components

    • Core pillars: Secure networks, data protection, vulnerability management, access controls, monitoring/testing, policies.
    • Over 300 sub-requirements with testing procedures.
    • Compliance levels (1-4 for merchants, 2 for service providers) based on transaction volume.
    • Validation via SAQs, ROCs, QSAs, and ASVs; v4.0 adds customized approaches.

    Why Organizations Use It

    Merchants and service providers face contractual enforcement, fines, and processing bans for non-compliance. It reduces breach risks/costs ($37/record avg.), builds trust, and enables segmentation/tokenization for efficiency. Strategic benefits include fraud reduction and regulatory alignment (e.g., GDPR).

    Implementation Overview

    Phased: Scope CDE, gap analysis, remediate controls, validate/attest. Applies globally to card-handling entities; 3-12 months typical, with ongoing quarterly scans/pentests. High complexity/cost ($5K-$200K+).

    ISA 95 Details

    What It Is

    ANSI/ISA-95 (IEC 62264) is an international framework for integrating enterprise business systems with manufacturing operations and control systems. It provides a technology-agnostic reference architecture using a hierarchical model (Purdue levels 0-4) to define boundaries, activities, and information exchanges, primarily at the Level 3-4 interface.

    Key Components

    • Eight parts covering models/terminology (Part 1), objects/attributes (Parts 2/4), activity models (Part 3), transactions (Part 5), messaging/alias services (Parts 6-7), and exchange profiles (Part 8).
    • Core principles: Purdue hierarchy, equipment/personnel/material/production models.
    • Compliance via architectural alignment, no formal product certification but training programs exist.

    Why Organizations Use It

    • Reduces integration risks, costs, errors in ERP-MES interfaces.
    • Enables semantic consistency, data governance, regulatory traceability.
    • Drives OEE improvements, operational agility, IT/OT collaboration.

    Implementation Overview

    • Phased: assessment, canonical modeling, pilot, rollout, governance.
    • Applies to manufacturing industries globally; requires cross-functional teams, data stewardship.

    Key Differences

    Scope

    PCI DSS
    Protects payment card data security
    ISA 95
    Integrates enterprise and manufacturing systems

    Industry

    PCI DSS
    Payment processing, merchants globally
    ISA 95
    Manufacturing, discrete/continuous processes

    Nature

    PCI DSS
    Contractual security standard, voluntary
    ISA 95
    Reference architecture framework, voluntary

    Testing

    PCI DSS
    Quarterly scans, annual audits by QSA/ASV
    ISA 95
    No formal tests, implementation validation

    Penalties

    PCI DSS
    Fines, loss of card processing privileges
    ISA 95
    No penalties, integration inefficiencies

    Frequently Asked Questions

    Common questions about PCI DSS and ISA 95

    PCI DSS FAQ

    ISA 95 FAQ

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