Standards Comparison

    ISA 95

    Voluntary
    2000

    International standard for enterprise-manufacturing control integration

    VS

    ISO 28000

    Voluntary
    2022

    International standard for supply chain security management systems

    Quick Verdict

    ISA-95 provides integration models for manufacturing enterprises, while ISO 28000 establishes security management systems for supply chains. Manufacturers adopt ISA-95 to reduce ERP-MES errors; logistics firms use ISO 28000 for risk governance, audits, and resilience.

    Enterprise-Control Integration

    ISA 95

    ANSI/ISA-95 Enterprise-Control System Integration

    Cost
    €€€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • Defines Purdue levels 0-4 boundaries
    • Standardizes equipment/material/personnel objects
    • Specifies manufacturing operations activity models
    • Defines Level 3-4 information exchanges
    • Provides alias services for identifiers
    Supply Chain Security

    ISO 28000

    ISO 28000:2022 Security management systems — Requirements

    Cost
    €€€
    Complexity
    High
    Implementation Time
    12-18 months

    Key Features

    • Risk-based PDCA management system for supply chains
    • Explicit supplier and external process controls
    • Integrated security plans and incident response
    • Leadership commitment with measurable objectives
    • Alignment with ISO 31000 and 22301 standards

    Detailed Analysis

    A comprehensive look at the specific requirements, scope, and impact of each standard.

    ISA 95 Details

    What It Is

    ANSI/ISA-95 (IEC 62264) is an international framework standard for integrating enterprise business systems with manufacturing control systems. It uses a Purdue model-based hierarchy (Levels 0-4) to define boundaries, activities, and information exchanges, focusing on the critical Level 3-4 interface between MES/MOM and ERP.

    Key Components

    • Eight parts: models/terminology (Part 1), objects/attributes (Parts 2/4), activities (Part 3), transactions (Part 5), messaging/aliasing/profiles (Parts 6-8).
    • Core elements: equipment hierarchy, activity models (production/quality/maintenance), object semantics (materials/equipment/personnel).
    • Built on Purdue Reference Model; no formal product certification, but training certificates available.

    Why Organizations Use It

    Reduces integration risks/costs/errors via shared semantics; enables data consistency for OEE, traceability, analytics. Supports IT/OT collaboration, regulatory compliance, cybersecurity segmentation; provides competitive agility in Industry 4.0.

    Implementation Overview

    Phased approach: assess gaps, define canonical models, pilot integrations, govern data/messaging. Applies to manufacturing firms globally; requires cross-functional teams, no mandatory audits but self-compliance via models/transactions.

    ISO 28000 Details

    What It Is

    ISO 28000:2022 is an international standard specifying requirements for a security management system (SMS) focused on supply chain security. It adopts a risk-based, PDCA (Plan-Do-Check-Act) approach to manage threats like theft, sabotage, and disruptions.

    Key Components

    • Clauses 4-10 cover context, leadership, planning, support, operation, evaluation, and improvement.
    • Emphasizes risk assessment (aligned with ISO 31000), operational controls, security plans, and supplier interdependencies.
    • No fixed controls; tailored via risk treatment.
    • Supports certification per ISO 28003.

    Why Organizations Use It

    • Reduces supply chain risks and incidents.
    • Meets contractual, regulatory, and insurance needs.
    • Enhances resilience, compliance, and market access.
    • Builds stakeholder trust through audits.

    Implementation Overview

    • Phased: gap analysis, risk assessment, controls, training, audits.
    • Scalable for all sizes/industries; integrates with ISO 9001/22301.
    • Certification via Stage 1/2 audits.

    Key Differences

    Scope

    ISA 95
    Enterprise-manufacturing system integration models
    ISO 28000
    Supply chain security management system

    Industry

    ISA 95
    Manufacturing, discrete/continuous/process industries
    ISO 28000
    Logistics, all supply chain sectors globally

    Nature

    ISA 95
    Voluntary reference architecture standard
    ISO 28000
    Voluntary management system certification standard

    Testing

    ISA 95
    No formal certification; self-assessed conformance
    ISO 28000
    Internal/external audits; third-party certification

    Penalties

    ISA 95
    None; integration risks/costs if ignored
    ISO 28000
    None; loss of certification/reputation

    Frequently Asked Questions

    Common questions about ISA 95 and ISO 28000

    ISA 95 FAQ

    ISO 28000 FAQ

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