OSHA
U.S. regulation assuring safe workplace conditions
AS9100
International standard for aerospace quality management systems.
Quick Verdict
OSHA mandates workplace safety and health compliance across US industries via enforced regulations and inspections, while AS9100 is a voluntary certification for aerospace firms ensuring product quality, safety, and supply chain integrity through audits. Organizations adopt OSHA to avoid penalties; AS9100 for market access.
OSHA
Occupational Safety and Health Act of 1970
Key Features
- Enforces General Duty Clause for recognized hazards
- Mandates hierarchy of controls prioritizing engineering
- Requires injury/illness recordkeeping and electronic reporting
- Prioritizes high-risk inspections and penalties
- Supports state plans matching federal effectiveness
AS9100
AS9100D Quality Management Systems for Aviation, Space, Defense
Key Features
- Configuration management for product integrity
- Product safety lifecycle controls
- Counterfeit parts prevention processes
- Operational risk management requirements
- Enhanced supplier and sub-tier controls
Detailed Analysis
A comprehensive look at the specific requirements, scope, and impact of each standard.
OSHA Details
What It Is
Occupational Safety and Health Act of 1970 (OSH Act) establishes OSHA as the U.S. federal agency enforcing workplace safety standards in 29 CFR 1910 (general industry) and others. It mandates safe conditions via specific standards and the General Duty Clause for recognized hazards, using a performance-based, risk-prioritized approach.
Key Components
- Subparts covering walking surfaces, PPE, hazardous materials, toxic substances.
- **Hierarchy of controlselimination, substitution, engineering, administrative, PPE.
- Recordkeeping (Forms 300/300A/301), inspections, penalties up to $165,514.
- No certification; compliance via enforcement and state plans.
Why Organizations Use It
Legal obligation reduces injuries, penalties, litigation; lowers insurance costs; boosts productivity, retention. Enhances reputation, meets ESG demands.
Implementation Overview
Phased: gap analysis, written programs (HazCom, LOTO), training, audits. Applies to most U.S. employers; ongoing via inspections, IIPPs.
AS9100 Details
What It Is
AS9100D (AS9100 Rev D, 2016) is the international quality management system (QMS) standard for aviation, space, and defense (ASD) organizations. It builds on ISO 9001:2015 with over 100 aerospace-specific requirements, using a process-based, risk-focused approach across 10 clauses.
Key Components
- Core pillars: risk-based thinking, operational controls, performance evaluation.
- Aerospace additions: configuration management (8.1.2), product safety (8.1.3), counterfeit parts prevention (8.1.4), enhanced supplier controls.
- Built on Annex SL structure; certification via accredited third-party audits (Stage 1/2, surveillance).
Why Organizations Use It
- Meets OEM contractual mandates for market access.
- Reduces defects, improves delivery, ensures supply chain integrity.
- Mitigates safety risks, enhances reputation via OASIS database.
- Drives continual improvement, cost savings.
Implementation Overview
- Phased: gap analysis, process design, training, internal audits, certification.
- Applies to manufacturers, designers, MROs globally; 6-18 months typical.
- Requires evidence-driven audits, leadership commitment. (178 words)
Key Differences
| Aspect | OSHA | AS9100 |
|---|---|---|
| Scope | Workplace safety, health hazards, recordkeeping | Aerospace quality management, product safety |
| Industry | All US industries, general workplaces | Aviation, space, defense sectors globally |
| Nature | Mandatory federal regulations enforced | Voluntary certification standard |
| Testing | Inspections by OSHA officers | Third-party certification audits |
| Penalties | Civil fines up to $165k per violation | Loss of certification, market exclusion |
Scope
Industry
Nature
Testing
Penalties
Frequently Asked Questions
Common questions about OSHA and AS9100
OSHA FAQ
AS9100 FAQ
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